Ultrasonic Cleaner With Filtration Circulation Sys

Ultrasonic Cleaner With Filtration Circulation Sys

An ultrasonic cleaner with filtration circulation sys is an industrial cleaning system that uses a series of tanks for washing, rinsing and drying parts.ultrasonic cleaner with filtration circulation sys These systems vary in size from small tabletop models to large multi-tank automated systems where users can press a button and parts are automatically moved from one tank to the next. Filtration systems function by forcing cleaning fluid through filter cartridges or filter bags. This filters out any particles of a certain size from the cleaning fluid before it is returned to the ultrasonic cleaning tank. This helps extend the life of the cleaning fluid and minimizes maintenance on the ultrasonic cleaner.

The principal technology behind an ultrasonic cleaner is based on the cavitation phenomena utilizing high-frequency sound waves created by a transducer fixed to the bottom of the cleaning tank. The sound waves create a mechanical vibration that causes the tank to reach resonation and emits low-pressure shock waves, or cavitation bubbles (Fig. 6.4). The cavitation bubbles act on the surface of the parts and break up and dissolve contaminants, resulting in an effective cleaning action.

Ultrasonic cleaning is especially effective on metal parts, as well as plastic, ceramic and composite materials. It is also able to remove grease, making it an excellent alternative to vapor degreasing. Additionally, it is able to disperse oxides, which makes it an excellent pre-cleaning process for surface preparation ahead of penetrant testing.

iSonicInc offers several different models of professional ultrasonic cleaners with filtration systems that are ideal for various applications. These include a variety of tank sizes, frequency options and power levels, as well as an integrated programmable logic controller (PLC) for ease of operation and automation.

When selecting an ultrasonic cleaner with a filtration system, consider the upfront costs as well as long-term operating and chemical cost savings. Consideration should also be given to the types of chemistries required for specific applications, with many manufacturers offering a choice of formulas designed for use in their units.

Considering these factors will help ensure the right type and quantity of chemicals are used, minimizing energy consumption and maximizing performance. A warranty is another important consideration, as it can provide peace of mind and protect the initial investment.

For the most effective results, it is essential that users properly operate and maintain their ultrasonic cleaner with a filtration circulation sys. This will help prevent damage to delicate components and ensure the best possible cleaning results. This can be accomplished by understanding the basic cleaning process, including filling the tank with the appropriate solution, placing the parts in the cleaning basket and adjusting the ultrasonic frequency, temperature and cycle time to meet the requirements of the desired cleaning application. In addition, it is recommended that users read and follow the manufacturer’s recommendations for tank capacity, bath life, ultrasonic performance and maintenance to maximize the longevity of their system. Ultimately, proper operation of an ultrasonic cleaner can significantly reduce labor and other operating expenses while reducing quality issues that may result in waste, rework, rejects or delays in production.

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