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Ultrasonic Parts Cleaner
Ultrasonic Parts Cleaner
An ultrasonic parts cleaner (or conveyor ultrasonic cleaner) is a machine that uses ultrasonic waves to remove tightly-adhered contaminants from items like circuit boards, surgical instruments and precision machined parts.conveyor ultrasonic cleaner By creating microscopic bubbles in a solution of water or solvent, ultrasonic cleaning action breaks up and dislodges contaminant particles that are adhering to surfaces.
The ultrasonic cleaning process is ideal for delicate and precision items that would be damaged by harsh cleaning methods such as high-pressure washing.conveyor ultrasonic cleaner Ultrasonic cleaning also delivers a deeper clean, reaching into crevices and internal passageways that other processes cannot. A conveyor ultrasonic cleaner can be integrated into production lines to minimize manual handling and labor costs and to ensure consistent and quality results.
Choosing the right ultrasonic cleaner for your application requires careful consideration of tank size, frequency and power output, as well as the type and condition of your parts.conveyor ultrasonic cleaner The use of compatible cleaning chemistry and avoiding overfilling can also significantly impact how effective the machine is, and whether or not it will damage your sensitive parts.
A conveyor system can reduce the amount of manual handling and increase production speed by automatically moving parts through pre-wash, ultrasonic cleaning, rinsing and drying stations. This eliminates the need for hand-washing, dramatically cuts labor costs, and provides more consistency in processing. GTKCLEAN offers both standard and customized conveyor systems, allowing them to be built to suit a wide range of production environments.
While some manufacturers offer low-priced "off-the-shelf" ultrasonic cleaner machines, these units often sacrifice performance by using less-powerful components and sacrificing the ability to evenly cavitate the ultrasonic fluid. In addition, these low-quality ultrasonic wash tanks are often made from thinner gauge stainless steel that can erode and show signs of pitting within months.
Another factor in determining the quality of an ultrasonic cleaning machine is the frequency, which determines how fast bubbles form and implode. Most ultrasonic cleaners are designed to operate at a 40 kHz frequency, which yields optimum cleaning results for most applications. However, some highly-soiled or small/delicate items may require a higher frequency to ensure a thorough clean.
Finally, the quality of the piezoelectric transducer determines the machine's longevity and how well it performs over time. Piezoelectric crystal transducers vary in quality, and lower-quality crystals degrade faster than those of higher quality. This degradation or decay causes the machine to become less-efficient over time and can lead to inconsistent cleaning, which ultimately leads to more rework and scrapped parts.
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